Seeking industrial-grade filling equipment for your food production line? Our servo-driven filling systems achieve ±0.5% filling accuracy with production rates from 4,000 to 60,000 cups/hour. Validated for jelly, pudding, yogurt, dairy products, sauces, and liquid foods. Features include: automated CIP system, 15-30 minute format changes, real-time production monitoring, and 316L stainless steel contact parts. Compliant with FDA, CE, and GMP standards.
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Industry-leading filling systems with documented ROI and performance metrics:
Modular filling system configurations tailored to your requirements: - 2-12 servo-controlled filling lanes - Cup sizes: 30-150mm diameter, 20-200mm height - Filling volumes: 30-500ml (±0.5% accuracy) - Custom sealing patterns with 0.6-0.8 MPa force - PLC-controlled temperature zones (0-300°C) - Automated cup detection and rejection - Integration with existing production lines - 3D simulation for layout optimization - Energy consumption analysis included
ISO 9001:2015 certified manufacturing process: - 20-30 day delivery guarantee - Factory acceptance testing (FAT) with 72-hour run - IQ/OQ/PQ validation documentation - GMP compliance package - Material certificates for all food-contact parts - Calibration certificates for critical components - CE/FDA conformity documentation - Laser-welded 316L stainless steel construction - Clean-room compatible design (ISO Class 7)
Rigorous testing protocol includes: - 72-hour continuous operation at max speed - Filling accuracy verification (±0.5% at 95% CI) - Seal integrity testing (>0.6 MPa pressure test) - Noise level certification (<75dB at 1m) - Temperature mapping (±1°C precision) - CIP cleaning validation with riboflavin tests - Production efficiency verification (>98% OEE) - Automated vision inspection system testing - EMC and safety compliance testing
Key technical advantages of our filling systems:
- Output: 4,000-60,000 cups/hour - Lane configuration: 2-12 lanes - Operational efficiency: >98% - Format change time: 15-30 minutes - Production monitoring: Real-time OEE tracking - Reject rate: <0.1%
- Heat sealing force: 0.2-0.8 MPa - Temperature range: 0-300°C - Seal patterns: Custom designs - Film compatibility: PET, PS, PP, AL - Film thickness: 20-200μm - Seal integrity test: >0.6 MPa
- PLC control system - Touch screen interface - Recipe management - Production data logging
- Emergency stop systems - Safety guards - CE certification - IP65 protection rating
- Automatic cup feeding - Film tension control - Waste collection system - Easy cleaning design
- CE certified - ISO 9001:2015 - Food safety compliance - GMP standards
Our ISO 9001:2015 certified production process with detailed milestones:
Comprehensive production analysis including: - Detailed capacity planning (CPH requirements) - Product specifications analysis (viscosity, temperature, pH) - Container format evaluation (dimensions, materials) - Line integration requirements - Environmental conditions assessment - Future expansion considerations - ROI calculation and efficiency projections
Detailed technical planning phase: - 3D CAD modeling and simulation - Production line layout optimization - Utility requirements specification (power, air, water) - Control system architecture design - Safety system integration planning - CIP system configuration - Compliance documentation preparation (FDA/CE/GMP)
Quality-focused sourcing process: - Servo systems: Siemens/Allen Bradley - PLCs: Siemens S7 series - HMI: 15" industrial touchscreen - Pneumatics: Festo/SMC - Food-grade materials: 316L stainless steel - Sealing components: FDA-approved materials - Critical spares package preparation
Controlled assembly environment: - ISO Class 7 clean room assembly - Certified welding processes - Laser alignment of critical components - Documented torque specifications - Quality control checkpoints - Component traceability system - Assembly verification protocol
Multi-phase testing program: - 72-hour continuous operation test - Filling accuracy validation (±0.5%) - Speed range verification - Temperature control testing - CIP system validation - Safety system verification - EMC compliance testing - Noise level certification (<75dB) - Production efficiency verification
Complete setup and training package: - Professional installation team - 5-day operator training program - Maintenance staff certification - Production line integration - Standard Operating Procedures (SOPs) - Quality control documentation - Preventive maintenance schedule - 24/7 technical support activation
Current manufacturing highlights:
Complete technical specifications for each machine series:
Quantifiable benefits and documented performance metrics:
Advanced automation features: - Real-time OEE monitoring and reporting - Cloud-based production analytics - Predictive maintenance AI system - Remote diagnostics capability - Digital twin simulation - SCADA integration ready - Mobile app monitoring - Automated batch reporting
Documented performance data: - 98.5% average OEE - ±0.5% filling accuracy - <0.1% product waste - 15-30 min format changes - 30% energy savings vs. conventional systems - 40% reduced labor costs - 99.9% uptime reliability - 18-24 month ROI
Superior technical features: - Servo-controlled filling system - 316L stainless steel construction - IP65 protection rating - Clean-room compatible design - Automated CIP/SIP systems - Multi-zone temperature control - Vision inspection system - Automated rejection system
Comprehensive certification package: - ISO 9001:2015 certified - FDA/GMP compliant - CE marked components - EHEDG guidelines followed - IQ/OQ/PQ documentation - Material certificates - Calibration records - Validation protocols
24/7 service commitment: - 2-hour response time - Remote troubleshooting - 48-hour parts delivery - On-site emergency service - Regular maintenance visits - Online training resources - Spare parts inventory - Lifetime technical consultation
Adaptable system design: - 2-12 filling lanes - 30-500ml fill volumes - Multiple container formats - Custom sealing patterns - Modular upgrades available - Integration with existing lines - Special product handling - Custom control systems
Comprehensive safety features: - Category 4 safety circuits - Emergency stop systems - Guard door interlocks - Light curtain protection - Safety PLC integration - Pressure safety systems - Temperature monitoring - Chemical handling safety
Complete training program: - 5-day initial training - Online learning portal - Video documentation - Hands-on workshops - Maintenance certification - Regular skill updates - Troubleshooting guides - Performance optimization
Extended warranty package: - 24-month parts warranty - Preventive maintenance plan - Performance guarantees - Upgrade options - Software updates - Wear parts program - Service level agreement - Technology refresh path
Global leader in jelly packaging solutions since 2004, with 1,500+ installations across 45 countries.
25+ years of expertise with documented 98.5% customer satisfaction rate
30,000m² ISO 9001:2015 certified smart manufacturing facility
Annual R&D investment exceeding $5M in automation and Industry 4.0
150+ engineers specialized in food processing automation
16 international patents in filling technology
Global support network covering 45+ countries
Launched first-generation JF-2000 filling system with 4,000 CPH capacity and ±1% accuracy
Patented non-drip filling nozzle design, reducing product waste by 85%
Introduced servo-driven JF-15000 series with ±0.5% accuracy and 15,000 CPH output
Established 5 regional service centers and 24/7 support network across 45 countries
Received 'Best Food Processing Equipment' award and ISO 9001:2015 certification
Opened new 30,000m² Industry 4.0 compliant manufacturing facility
Launched JF-60000 series with 60,000 CPH capacity and AI-powered quality control
Introduced cloud-based remote monitoring and predictive maintenance system
Comprehensive technical specifications and customization options:
Connect with our experts:
Building A8, High-Tech Industrial Park, Shantou, Guangdong, China
Global Technical Support 24/7 Sales Office: Mon-Sat 9:00-18:00
Real experiences from our global customers:
The servo-driven filling system achieved 99.9% accuracy in our production line.
John Smith
Technical Director
Increased our production output by 150% with minimal maintenance requirements.
Maria Garcia
Operations Manager
Outstanding machine reliability with 24/7 operation capability.
David Chen
Plant Manager
Exceptional sealing consistency and product quality control features.
Priya Patel
Quality Director
Detailed technical information and operational data:
